This product is mainly made of linear low-density polyethylene, with the addition of coupling agents and other additives, and is produced through mixing, plasticizing and granulation. The two-step production process is adopted, where Component A is the grafting material and Component B is the catalytic masterbatch. It is mainly used for the production of overhead insulated cables of 10kV and below.
Performance indicators (typical values): enforce standards:JB/T 10260-2014
Serial number | Test project | Unit | YJG | |
1 | Tensile strength ≥ | Mpa | 13.0 | |
2 | Fracture elongation green ≥ | % | 300 | |
3 | Impact embrittlement performance(-76℃)≤ | N/A | 15/ 30 | |
4 | 135℃ , 168h Air thermal aging | Rate of change of tensile strength≤ | % | ±20 |
Rate of change in elongation at break≤ | % | ±20 | ||
5 | Thermal extension 200℃,0.2MPa, 15min | Thermal extension≤ | % | 175 |
Permanent deformation rate after cooling≤ | % | 15 | ||
6 | 50Hz、20℃ | Relative dielectric constant≤ | / | |
Dielectric loss factor≤ | 0.001 | |||
7 | Volume resistivity(1 kV、20℃)≥ | Ω·cm | 5.0×1013 | |
8 | Dielectric strength≥ | MV/ m | 25 | |
9 | Gel content≥ | % | / | |
Application process reference
It is recommended that the temperature of the extruder body be between 160℃ and 200℃. Neck temperature: 200℃ Head temperature: 210℃ to 215℃.
Crosslinking conditions
Crosslinking conditions | Temperature | Insulation thickness (1mm) |
Warm water cross-linking | ≥90℃ | ≥4h |
Steam crosslinking | ≥90℃ | ≥6h |
Packaging and storage
The product is packed in moisture-proof aluminum foil/polyethylene composite film bags. Usually, the AB combination net weight is 25kg per unit and is transported by single-pallet palletizing. The net weight specifications of single-pallet palletizing are 1000kg, 1250kg and 1500kg.
It should be stored in a clean, dry and well-ventilated environment, with an appropriate storage temperature ranging from 0℃ to 35℃.
The validity period is 6 months when the packaging is sealed. After opening, it is recommended that Component A be used within 24 hours, and the mixture of A and B should be used within 8 hours. Exceeding the recommended time limit may affect the quality of use due to pre-crosslinking.