This product is mainly applied to the sheath layer of UL4703 standard photovoltaic cables and, in combination with UL insulation, meets the VW-1 combustion grade. The product adopts the silane cross-linking process, featuring excellent extrusion fluidity and resistance to pre-cross-linking. Cross-linking can be achieved through natural placement for 3 to 5 days, or it can be quickly cross-linked by steam or water boiling, significantly reducing the time for subsequent processes after the line is formed.
Product model and name:
TGWH5200 UL silane cross-linked low smoke zero halogen sheath material for photovoltaic use
Performance indicators (typical values) : Execution standards: UL4703, UL44
Serial number | Test project | Unit | Indicator | Typical value | |
1 | Tensile strength | MPa | ≥10.3 | 11.5 | |
2 | Elongation at break | % | ≥160 | 220 | |
3 | Air thermal aging | Test conditions | 121℃×168h(UL aging) | ||
Maximum rate of change of tensile strength | % | ±30 | 9 | ||
The maximum rate of change of elongation at break | % | ±30 | -10 | ||
4 | Hardness | ShoreA | 96±2 | 97 | |
5 | Volume resistivity at 20℃ | Ω.m | ≥1×1010 | 5×1012 | |
6 | (-40℃)Impact embrittlement performance | Failures | ≤15/30 | 0/30 | |
7 | Oxygen index | % | ≥30 | 33 | |
8 | Combustion releases acidic gases | The contents of HCl and HBr | % | ≤0.5 | 0 |
HF content | % | ≤0.1 | 0 | ||
pH value | / | ≥4.3 | 5 | ||
Electrical conductivity | μS/mm | ≤10 | 1 | ||
9 | Density | g/cm3 | 1.52±0.02 | 1.52 | |
Application process reference
It is recommended that the temperature of the extruder body be 110 to 130℃. Head temperature: 130℃ to 135℃. It is recommended to use a low smoke zero halogen screw with a compression ratio of 1.2 to 1.5. The maximum melt temperature is suggested to be controlled within 180℃.
Packaging and storage
The product is packed in moisture-proof aluminum foil polyethylene composite film bags. Among them, material A is 25kg per bag and material B is 5kg per bag. It is transported by single palletizing, with each palletizing weighing 1200kg.
The product is vacuum-packed. It is strictly prohibited to stack it up and down during transportation and storage.
It should be stored in a clean, dry and well-ventilated environment. The suitable storage temperature is 0℃ to 35℃.
The validity period is 6 months under suitable storage conditions.